Difference between revisions of "CP in food industry"

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(New page: Back '''1. DEFINITION & OBJECTIVE''' Cleaner Production (CP) is defined as “the continuous application of an integrated, preventive strategy...)
 
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'''1. DEFINITION & OBJECTIVE'''
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'''Cleaner Production''' is a kind of a proactive philosophy and bases on the principle that prevention is better than cure. Therefore different options for CP like housekeeping, changing product, modifying process, substituting raw materials etc are developed.
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But why invest in CP?
  
Cleaner Production (CP) is defined as “the continuous application of an integrated, preventive strategy to processes, products and services to increase efficiency and reduce risks to humans and the environment.” ([http://www.unep.org/| UNEP-United Nations Environment Programme]). With regard to waste treatment:  
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:*Improvements to products and processes
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:*Savings of raw materials and energy and according to this saving of costs
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:*Increased competitiveness through the use of new and improved technologies
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:*Reduced concerns over environmental legislation
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:*Reduced liability associated with the treatment, storage and disposal of hazardous wastes
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:*Improved health, safety and morale of employees
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:*Improved image of the company
  
''Common:'' What do I have to do with generated waste?
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In many food processing industries the key environmental issues are the high consumption of water, generation of effluents and by-products and the consumption of energy.
''CP:'' Where does the generated waste come from?
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'''2. FIELD OF APPLICATION'''
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''Water consumption:'' Water is used for washing and watering products and by-products and for cleaning and sterilising equipment and process areas. Although it becomes scarcer global water consumption increases. Therefore its efficient use is absolutely necessary. The rates of consumed water itself depends on the scale and age of the plant, on the process type etc.
  
It is tried to involve cleaner production in every kind of industry sector.  
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''Effluents:'' A strategy for generating less waste water is to capture undesirable materials before entering drains and to use dry cleaning methods.
  
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''Energy consumption:'' Saving energy not requests automatically a capital investment. Sometimes just more efficient housekeeping is enough. Additional savings can made through more energy efficient equipment and heat recovery systems, use of benign sources like natural gas and renewable sources and co- generation of heat and electricity.
  
'''3. DESCRIPTION OF TECHNIQUES, METHODS AND EQUIPMENT'''
 
  
The principle of CP is from symptom to the source. Therefore a analysis of the material flow is necessary. How do material and energy change from Input to Output?
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Cleaner production is further discussed in detail in the following four industry sectors:
  
 
''Figure 1: Input vs Output''
 
  
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:*[[Cleaner Production in Fish Processing|Fish Industry]]
  
A detailed description of the material- and energy uses is needed for answering following questions:
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:*[[Cleaner Production in Meat Processing|Meat Industry]]
  
*Which waste and emission streams are generated?
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:*Breweries
*Which raw materials are lost?
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*Where and why does it happen?
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*Where are these weak points?
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*Where are potentials for improvement?
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*Which material can be reused?
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With the analysis it is possible to compare different kinds of techniques and the generated amount of waste and emissions. From economic point of view it is more expansive to produce waste than to get rid of it. But not only saving costs is motivation for the company to think about implementation of CP in their processes, also other factors for prevention like bad image, new conditions and protests of neighbours influence the decision.
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:*[[Cleaner Production in Dairy Processing|Diaries]]
  
Various measures of CP can be taken under different levels of procedure in company:
 
  
 
''Figure 2: Levels of prevention''
 
 
  
;1. Reduction at the source:
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''Source: Cleaner Production Assessment in Meat Processing, report prepared by COWI Consulting engineers and planning agents AS, demark for UNEP and Danish Enviromental Protection Agency, 2000''
:*Product change (substitute product, rise product life time, change materials and the product design, use of recycled materials)
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:*Good housekeeping (improves information, check of cleaning period, material flow analysis etc.)
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:*Substitution of materials (organic solvents instead of aqueous agents, petrochemical products instead of biochemical products, cleaner raw materials, biological degradable materials, lower number of components, in general: less use of toxic materials)
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:*Technological modification (avoiding thermochemical processes, separate management of waste and waste water streams, better process conditions, recovery and reuse of materials, rise life time of chemicals)
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;2. Internal recycling
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(re-utilization of materials, reuse of materials for different purpose, closing of loops, multi way system)
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;3. Waste and material management
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(minimize disposal costs, cleaning expenses and hazardous waste, external recycling, storage and dumping)
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;4. Energy conservation
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(reduce heat losses and distribution losses, heat recovery, higher electrical efficiency with speed controlled machines, change energy carrier, heat and power co- generation)
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As said before ''costs'' are another important factor which indicates if a company is apt to support the way of CP. Total environmental costs consist of:
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*Obvious environmental costs (disposal costs, disposal charges, costs of recycling, materials etc.)
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*External costs (education, analysis, consulting, transports etc.)
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*Values of lost raw material (waste, emissions, waste water, waste heat etc.)
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*Depreciation of environmental equipment (emissions reduction, noise protection, waste water treatment etc.)
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*Personal costs (training and courses, consulting, analysis and evaluations in the company, legal compliance etc.)
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*Costs for outside services (payment to other companies for education, consulting, analysis, transports etc.)
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*“Hidden” environmental costs (costs for public relation/image, sick leave, employee [de]motivation)
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''Source: Joanneum Research: CP as industrial strategy to minimize toxic waste; paper presented in Portugal, May 2000''
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Further Information on Cleaner Production online:
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*[http://www.unep.org/| UNEP- United Nation Environment Programme]
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*[http://www.retscreen.net/| RETScreen International- Empower Cleaner Energy Decisions]
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[[CP, EE, RE, PI in the industry sectors|Back]]
 
[[CP, EE, RE, PI in the industry sectors|Back]]

Revision as of 13:14, 25 January 2011

Back


Cleaner Production is a kind of a proactive philosophy and bases on the principle that prevention is better than cure. Therefore different options for CP like housekeeping, changing product, modifying process, substituting raw materials etc are developed. But why invest in CP?

  • Improvements to products and processes
  • Savings of raw materials and energy and according to this saving of costs
  • Increased competitiveness through the use of new and improved technologies
  • Reduced concerns over environmental legislation
  • Reduced liability associated with the treatment, storage and disposal of hazardous wastes
  • Improved health, safety and morale of employees
  • Improved image of the company

In many food processing industries the key environmental issues are the high consumption of water, generation of effluents and by-products and the consumption of energy.

Water consumption: Water is used for washing and watering products and by-products and for cleaning and sterilising equipment and process areas. Although it becomes scarcer global water consumption increases. Therefore its efficient use is absolutely necessary. The rates of consumed water itself depends on the scale and age of the plant, on the process type etc.

Effluents: A strategy for generating less waste water is to capture undesirable materials before entering drains and to use dry cleaning methods.

Energy consumption: Saving energy not requests automatically a capital investment. Sometimes just more efficient housekeeping is enough. Additional savings can made through more energy efficient equipment and heat recovery systems, use of benign sources like natural gas and renewable sources and co- generation of heat and electricity.


Cleaner production is further discussed in detail in the following four industry sectors:


  • Breweries


Source: Cleaner Production Assessment in Meat Processing, report prepared by COWI Consulting engineers and planning agents AS, demark for UNEP and Danish Enviromental Protection Agency, 2000


Back