Difference between revisions of "Carbonizing of wool"

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(New page: Back to EFFICIENCY FINDER FOR TEXTILE INDUSTRY *;Additional information ;Wool carbonising Image:Wool ca...)
 
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Image:Wool carbonising.jpg
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;Typical parameters of the process  
 
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| align="center" style="background:#2266CC;"|'''Techniques'''
 
| align="center" style="background:#2266CC;"|'''Techniques'''
 
| align="center" style="background:#2266CC;"|'''Temperature [°C]'''
 
| align="center" style="background:#2266CC;"|'''Temperature [°C]'''
| align="center" style="background:#2266CC;"|'''Water consumption'''
 
 
| align="center" style="background:#2266CC;"|'''Pressure (bar)'''
 
| align="center" style="background:#2266CC;"|'''Pressure (bar)'''
 
| align="center" style="background:#2266CC;"|'''Heat transfer medium'''
 
| align="center" style="background:#2266CC;"|'''Heat transfer medium'''
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| align="center" style="background:#2266CC;"|'''Literature:'''
 
| align="center" style="background:#2266CC;"|'''Literature:'''
 
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| style="background:#AACCEE;"| '''Bath'''||||||||||||containing: NaOH: 3%, surfactant: 0.2-0.4%, sequestrant: 0.1-0.2%||Chemistry and Technology of Fabric preparation and finishing
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| style="background:#AACCEE;"| soaking|| align="center"| 20-30|||||| align="center"| 2 - 3 h|| align="center"| solution containing 6 – 8- % of mineral acid (generally sulphuric acid), 1-2 g/l detergent|| align="center"| wool carbonising
 
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| style="background:#AACCEE;"| '''processing fabric'''|| align="center"| 100|||||||| align="center"| 1 h||in beck or jet||Chemistry and Technology of Fabric preparation and finishing
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| style="background:#AACCEE;"| pressing/centrifugation (ev. Hydro-extraction)|||||||||| align="center"| until 5 – 7,5 % of sulphuric acid and 50 – 65 % of water remain||
 
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| style="background:#AACCEE;"| '''Rinsing'''||||||||||||||Chemistry and Technology of Fabric preparation and finishing
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| style="background:#AACCEE;"| drying|| align="center"| 65 – 90||||||||||
 
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| style="background:#AACCEE;"| '''Saturation of fabric'''||||||||||||containing: NaOH: 6-8%, surfactant: 0.2-0.4%, sequestrant: 0.1-0.2%||Chemistry and Technology of Fabric preparation and finishing
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| style="background:#AACCEE;"| baking|| align="center"| 105 – 130|||||| align="center"| drying + baking ~ 1 h||||
 
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| style="background:#AACCEE;"| '''steaming'''|| align="center"| 100||||||||||in j-box or steamer||Chemistry and Technology of Fabric preparation and finishing
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| style="background:#AACCEE;"| crush embrittled vegetable matter (VM)|||||||||| align="center"| heavy fluted rollers||
 
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| style="background:#AACCEE;"| '''Rinsing'''||  align="center"| ~ 70||||||||||||Chemistry and Technology of Fabric preparation and finishing
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| style="background:#AACCEE;"| remove charred VM dust|||||||||| align="center"| rotating shaker/de-duster||
 
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|-
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| style="background:#AACCEE;"| neutralising bowl |||||||||| align="center"| containing sodium carbonate||
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|-
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|  style="background:#AACCEE;"| Rinsing|||||||||| align="center"| small addition of detergent||
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|-
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|  style="background:#AACCEE;"| Bleaching |||||||||| align="center"| with hydrogen peroxide at approximately pH 5 with formic acid||
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|-
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|  style="background:#AACCEE;"| final drying||||||||||||
 
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|}
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Back to [[Subsection DB textiles|EFFICIENCY FINDER FOR TEXTILE INDUSTRY]]
 
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Revision as of 10:19, 10 November 2010

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Wool carbonising


Wool carbonising.jpg


Typical parameters of the process


Techniques Temperature [°C] Pressure (bar) Heat transfer medium Residence Time Additional information Literature:
soaking 20-30 2 - 3 h solution containing 6 – 8- % of mineral acid (generally sulphuric acid), 1-2 g/l detergent wool carbonising
pressing/centrifugation (ev. Hydro-extraction) until 5 – 7,5 % of sulphuric acid and 50 – 65 % of water remain
drying 65 – 90
baking 105 – 130 drying + baking ~ 1 h
crush embrittled vegetable matter (VM) heavy fluted rollers
remove charred VM dust rotating shaker/de-duster
neutralising bowl containing sodium carbonate
Rinsing small addition of detergent
Bleaching with hydrogen peroxide at approximately pH 5 with formic acid
final drying


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