Difference between revisions of "Subsection DJ metals"

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{| border="1" style="text-align:center"
 
{| border="1" style="text-align:center"
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|+'''EFFICIENCY FINDER for surface treatment of metals and plastics - Sector information'''
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|+'''EFFICIENCY FINDER for production and surface treatment of metals and plastics - Sector information'''
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| colspan="3" align="center" |'''''
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| colspan="3" rowspan="3"|
 
| colspan="13" align="center" style="background:#f0f0f0;"|'''Substrate'''
 
| colspan="13" align="center" style="background:#f0f0f0;"|'''Substrate'''
 
|-
 
|-
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| ||||||style="background:yellow;"|'''Iron'''||colspan="5" style="background:yellow;"|'''Steel'''||style="background:yellow;"|'''Aluminium'''||style="background:yellow;"|'''Copper'''||style="background:yellow;"|'''Brass'''||style="background:yellow;"|'''Alloys'''||style="background:yellow;"|'''Other metals'''||style="background:yellow;"|'''Plastic'''||style="background:yellow;"|'''Printed Circuit Board'''
+
| style="background:yellow;"|'''Iron'''||colspan="5" style="background:yellow;"|'''Steel'''||style="background:yellow;"|'''Aluminium'''||style="background:yellow;"|'''Copper'''||style="background:yellow;"|'''Brass'''||style="background:yellow;"|'''Alloys'''||style="background:yellow;"|'''Other metals'''||style="background:yellow;"|'''Plastic'''||style="background:yellow;"|'''Printed Circuit Board'''
 
|-
 
|-
−
| ||||||style="background:#22AAAA;"| ||style="background:#22AAAA;"|''Steel coil''||style="background:#22AAAA;"|''Steel strip''||style="background:#22AAAA;"|''Steel wire''||style="background:#22AAAA;"|''Steel sheets''||style="background:#22AAAA;"|''Steel cast products''||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"|
+
| style="background:#22AAAA;"| ||style="background:#22AAAA;"|''Steel coil''||style="background:#22AAAA;"|''Steel strip''||style="background:#22AAAA;"|''Steel wire''||style="background:#22AAAA;"|''Steel sheets''||style="background:#22AAAA;"|''Steel cast products''||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"|
 
|-
 
|-
 
| style="background:orange;"|'''UNIT OPERATIONS'''||style="background:orange"| ||style="background:orange;"|'''Typical processes'''||[[Information about iron|info]]||[[Information about steel coil|info]]||[[Information about steel strip|info]]||[[Information about wire|info]]||[[Information about steel sheets|info]]||[[Information about steel cast products|info]]||[[Information about aluminium|info]]||[[Information about copper|info]]||[[Information about brass|info]]||[[Information about alloys|info]]||[[Information about other metals|info]]||[[Information about plastic|info]]||[[Information about printed circuit board|info]]
 
| style="background:orange;"|'''UNIT OPERATIONS'''||style="background:orange"| ||style="background:orange;"|'''Typical processes'''||[[Information about iron|info]]||[[Information about steel coil|info]]||[[Information about steel strip|info]]||[[Information about wire|info]]||[[Information about steel sheets|info]]||[[Information about steel cast products|info]]||[[Information about aluminium|info]]||[[Information about copper|info]]||[[Information about brass|info]]||[[Information about alloys|info]]||[[Information about other metals|info]]||[[Information about plastic|info]]||[[Information about printed circuit board|info]]
 
|-
 
|-
−
| rowspan="9"  style="background:#EECC22"|'''CLEANING'''||rowspan="8" |''Pre-treatment''||[[Electropolishing in meatl industry|Electropolishing]]||||o||o||o||o||||[[Electropolishing of aluminium|x]]||o||||||||||
+
|style="background:#EECC22"|'''CASTING'''||||[[Casting in metal industry|Casting]]||[[Casting of iron|x]]||||||||||[[Casting of steel|x]]||[[Casting of aluminium|x]]||[[Casting of copper|x]]||||[[Casting of alloys|x]]||[[Casting of other metals|x]]|||||
 
|-
 
|-
−
| |[[Solvent degreasing in metal industry|Solvent degreasing]]||||[[Solvent degreasing of steel coil|x]]||[[Solvent degreasing of steel stripe|x]]||||||||[[Solvent degreasing of aluminiunm|x]]||||||||||||
+
| rowspan="9"  style="background:#EECC22"|'''CLEANING'''||rowspan="8" |''Pre-treatment''||[[Electropolishing in metal industry|Electropolishing]]||||||||||||||[[Electropolishing of aluminium|x]]||||||||||||
 
|-
 
|-
−
| |[[Aqueous cleaning in metal industry|Aqueous cleaning]]||||||o||||o||||[[Aqueous cleaning of aluminium|x]]||||||||||||
+
| |[[Solvent degreasing in metal industry|Solvent degreasing]]||||[[Solvent degreasing of steel coil|x]]||[[Solvent degreasing of steel stripe|x]]||||||||[[Solvent degreasing of aluminiunm|x]]||||||||||||[[Solvent degreasing of printed circuit boards|x]]
 
|-
 
|-
−
| |[[Pickling in metal industry|Pickling]]||o||[[Pickling of steel coil|x]]||[[Pickling of steel strip|x]]||[[Pickling of steel wire|x]]||||||[[Pickling of aluminium|x]]||||||||||||
+
| |[[Aqueous cleaning in metal industry|Aqueous cleaning]]||||||||||||||[[Aqueous cleaning of aluminium|x]]||||||||||||
 
|-
 
|-
−
| |[[Etching and descalling in metall industry|Etching and descalling]]||||||||[[Etching and descalling of steel wire|x]]||||||[[Etching and descalling of aluminium|x]]||||||||||o||[[Etching and descalling of printed circuit board|x]]
+
| |[[Pickling in metal industry|Pickling]]||||[[Pickling of steel coil|x]]||[[Pickling of steel strip|x]]||[[Pickling of steel wire|x]]||||[[Pickling of steel cast products|x]]||[[Pickling of aluminium|x]]||||||||||||[[Pickling of printed circuit boards|x]]
 
|-
 
|-
−
| |[[Electrolitically assisted pickling, activation an degraesing in metal industry|Electrolitically assisted pickling, activation and degreasing]]||||||||||||||||||||||||||
+
| |[[Etching and descalling in metall industry|Etching and descalling]]||||||||[[Etching and descalling of steel wire|x]]||||||[[Etching and descalling of aluminium|x]]||||||||||||[[Etching and descalling of printed circuit board|x]]
 
|-
 
|-
−
| |[[Metal stripping in metal industry|Metal stripping]]||o||||||||||||||||||||||||[[Metal stripping of printed circuit boards|x]]
+
| |[[Electrolitically assisted pickling, activation and degraesing in metal industry|Electrolitically assisted pickling, activation and degreasing]]||||||||||||||||||||||||||
 
|-
 
|-
−
| |[[Rinsing in metal industry|Rinsing]]||o||[[Rinsing of steel coil|x]]||[[Rinsing of steel strip|x]]||o||o||o||[[Rinsing of aluminium|x]]||o||o||o||o||||[[Rinsing of printed circuit boards|x]]
+
| |[[Metal stripping in metal industry|Metal stripping]]||||||||||||||||||||||||||[[Metal stripping of printed circuit boards|x]]
 
|-
 
|-
−
| |||Cleaning of production halls||o||o||o||o||o||o||o||o||o||o||o||o||o
+
| |[[Rinsing in metal industry|Rinsing]]||||[[Rinsing of steel coil|x]]||[[Rinsing of steel strip|x]]||||||||[[Rinsing of aluminium|x]]||||||||||||[[Rinsing of printed circuit boards|x]]
 
|-
 
|-
−
| style="background:#EECC22"|'''DRYING'''||''Post-treatment''||Drying||o||o||[[Drying of steel strip|x]]||o||o||||[[Drying of aluminium|x]]||||||||||||[[Drying of printed circuit boards|x]]
+
| |||Cleaning of production halls||||||||||||||||||||||||||
 
|-
 
|-
−
|  style="background:#EECC22"|'''OTHER PROCESS HEATING'''||''Post-treatment''||[[Heat treatment for hydrogen de-embrittlement in metal industry|Heat treatment for hydrogen de-embrittlement]]||||o||o||o||o||||||||||||||||
+
|  style="background:#EECC22"|'''DRYING'''||''Post-treatment''||Drying||||||[[Drying of steel strip|x]]||||||||[[Drying of aluminium|x]]||||||||||||[[Drying of printed circuit boards|x]]
 
|-
 
|-
−
|  style="background:#EECC22"|'''GENERAL PROCESS HEATING'''||||[[Poiler feed water preheating in metal industry|Boiler feed water pre-heating]]||||||||||||||||||||||||||
+
|  style="background:#EECC22"|'''OTHER PROCESS HEATING'''||''Post-treatment''||[[Heat treatment for hydrogen de-embrittlement in metal industry|Heat treatment for hydrogen de-embrittlement]]||||||||||||||||||||||||||
 
|-
 
|-
−
|  style="background:#EECC22"|'''HEATING OF PRODUCTION HALLS'''||||[[Heating of production halls in metal industry|Heating of production halls]]||o||o||o||o||o||o||o||o||o||o||o||o||o
+
|  style="background:#EECC22"|'''GENERAL PROCESS HEATING'''||||Boiler feed water pre-heating||||||||||||||||||||||||||
 
|-
 
|-
−
|  style="background:#EECC22"|'''COOLING OF PRODUCTION HALLS'''||||[[Cooling of production halls in metal industry|Cooling of production halls]]||o||o||o||o||o||o||o||o||o||o||o||o||o
+
|  style="background:#EECC22"|'''HEATING OF PRODUCTION HALLS'''||||Heating of production halls|||||||||||||||||||||||||||
 
|-
 
|-
−
|  style="background:#EECC22"|'''COOLING PROCESSES'''||||Cooling of process solutions||||||||||||||||||||||||||
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|  style="background:#EECC22"|'''COOLING OF PRODUCTION HALLS'''||||Cooling of production halls||||||||||||||||||||||||||
 
|-
 
|-
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| rowspan="4" style="background:#EECC22"|'''PAINTING'''||rowspan="4" |''Finishing''||Electropainting||||||||||||||||||||||||||
+
|  style="background:#EECC22"|'''COOLING PROCESSES'''||||[[Cooling of process solutions in metal industry|Cooling of process solutions]]||||||||||||||||||||||||||
 
|-
 
|-
−
| |Lacquering||||||||||||||||||||||||||
+
| rowspan="4"  style="background:#EECC22"|'''PAINTING'''||rowspan="4" |''Finishing''||[[Electropainting in metal industry|Electropainting]]||||||||||||||||||||||||||
 
|-
 
|-
−
| |Colour anodizing on aluminium||||||||||||||o||||||||||||
+
| |[[Lacquering in metal industry|Lacquering]]||||||||||||[[Laquering of steel cast products|x]]||||||||||||||
 
|-
 
|-
−
| |Metal colouring||||||||||||||[[Metal colouring of aluminium|x]]||||||||||||
+
| |[[Colour anodizing on aluminium in metal industry|Colour anodizing on aluminium]]||||||||||||||||||||||||||
 
|-
 
|-
−
| rowspan="17" style="background:#EECC22"|'''SURFACE TREATMENT'''||rowspan="9"|''Main treatment''||Plating copper and copper alloy||||o||||||||||||||||||||||o
+
| |[[Metal colouring in metal industry|Metal colouring]]||||||||||||||[[Metal colouring of aluminium|x]]||||||||||||
 
|-
 
|-
−
| Electroplating nickel||||o||||||||||[[Electroplating nickel of alumium|x]]||o||o||o||||o||
+
| rowspan="17" style="background:#EECC22"|'''SURFACE TREATMENT'''||rowspan="9"|''Main treatment''||[[Plating copper and copper alloy in metal industry|Plating copper and copper alloy]]||||||||||||||||||||||||||
 
|-
 
|-
−
| Plating chromium||||[[Plating chromium of steel coil|x]]||o||||||||[[Plating chromium of aluminium|x]]||||||||||||
+
| [[Electroplating nickel in metal industry|Electroplating nickel]]||||||||||||||[[Electroplating nickel of alumium|x]]||||||||||||
 
|-
 
|-
−
| Plating zinc and zinc alloy||o||o||o||o||o||o||||||||||||||
+
| [[Plating chromium in metal industry|Plating chromium]]||||[[Plating chromium of steel coil|x]]||||||||||[[Plating chromium of aluminium|x]]||||||||||||
 
|-
 
|-
−
| Plating cadmium||||o||o||o||o||o||o||||||o||||||
+
| [[Plating zinc and zinc alloy in metal industry|Plating zinc and zinc alloy]]||||||||||||[[Plating zinc and zinc alloy of steel cast products|x]]||||||||||||||[[Plating zinc and zinc alloy in printed circuit boards|x]]
 
|-
 
|-
−
| Plating tin and alloy||||o||||||||||||||||||||||[[Plating tin and alloy in printed circuit boards|x]]
+
| [[Plating cadmium in metal industry|Plating cadmium]]||||||||||||||||||||||||||
 
|-
 
|-
−
| Plating precious metal||||o||||||||||||o||o||o||||||[[Plating preciuos metals in printed circuit boards|x]]
+
| [[Plating tin and alloy in metal industry|Plating tin and alloy]]||||||||||||||||||||||||||[[Plating tin and alloy in printed circuit boards|x]]
 
|-
 
|-
−
| Autocatalytic plating||||o||||||||||o||||||||||o||o
+
| [[Plating precious metal in metal industry|Plating precious metal]]||||||||||||||||||||||||||[[Plating preciuos metals in printed circuit boards|x]]
 
|-
 
|-
−
| Immersion coatings||o||||||||||||||||||||||||[[Immersion coatings of printed circuit boards|x]]
+
| [[Autocatalytic plating in metal industry|Autocatalytic plating]]||||||||||||||||||||||||||
 
|-
 
|-
−
| rowspan="8"|''Finishing''||Oiling||||||[[Oiling of steel strip in surface industry|x]]||||||||||||||||||||
+
| [[Immersion coatings in metal industry|Immersion coatings]]||||||||||||||||||||||||||[[Immersion coatings of printed circuit boards|x]]
 
|-
 
|-
−
| Anodizing||||||||||||||[[Anodizing of aluminium in surface industry|x]]||||||||o||||
+
| rowspan="8"|''Finishing''||[[Oiling in surface industry|Oiling]]||||||[[Oiling of steel strip in surface industry|x]]||||||||||||||||||||
 
|-
 
|-
−
| Sealing following anodizing||||||||||||||[[Sealing following anodizing of aluminium|x]]||||||||[[Sealing following anodizing od other metals|x]]||||
+
| [[Anodizing in surface industry|Anodizing]]||||||||||||||[[Anodizing of aluminium in surface industry|x]]||||||||||||
 
|-
 
|-
−
| Conversion coatings (phosphate layer)||||o||[[Conversion coatings (phosphate layer) of steel strip|x]]||o||o||o||[[Conversion coatings (phosphate layer) of aluminium|x]]||||||||o||||
+
| [[Sealing following anodizing in surface industry|Sealing following anodizing]]||||||||||||||[[Sealing following anodizing of aluminium|x]]||||||||[[Sealing following anodizing od other metals|x]]||||
 
|-
 
|-
−
| Conversion coatings (chromium)||||o||o||o||o||o||[[Conversion coatings (chromium)|x]]||o||o||||o||||
+
| [[Conversion coatings (phosphate layer) in surface industry|Conversion coatings (phosphate layer)]]||||||[[Conversion coatings (phosphate layer) of steel strip|x]]||||||||[[Conversion coatings (phosphate layer) of aluminium|x]]||||||||||||
 
|-
 
|-
−
| Coating oxide (chemical blacking)||||o||o||o||o||o||o||[[Coating oxide (chemical blacking) of copper|x]]||o||||||||
+
| [[Conversion coating (chromium) in surface industry|Conversion coatings (chromium)]]||||||||||||||[[Conversion coatings (chromium)|x]]||||||||||||
 
|-
 
|-
−
| Brightening||||o||o||o||o||o||o||o||o||||||||
+
| [[Coating oxide (chemical blacking) in surface industry|Coating oxide (chemical blacking)]]||||||||||||||||[[Coating oxide (chemical blacking) of copper|x]]||||||||||
 
|-
 
|-
−
| Chemical milling||||||||||||||[[Chemical milling of aluminium|x]]||||||||||||
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| [[Brightening in surface industry|Brightening]]||||||||||||||||||||||||||
 +
|-
 +
| [[Chemical milling in surface industry|Chemical milling]]||||||||||||||[[Chemical milling of aluminium|x]]||||||||||||
 +
|-
 +
| style="background:#EECC22"|'''LAMINATION'''||||Lamination||||||||||||||||||||||||||[[Lamination of printed circuit boards|x]]
 
|-
 
|-
 
| colspan="16" align="left" style="background:orange"|'''Temperaturlevel'''
 
| colspan="16" align="left" style="background:orange"|'''Temperaturlevel'''

Latest revision as of 11:37, 27 March 2017

Back to EFFICIENCY FINDER


EFFICIENCY FINDER for production and surface treatment of metals and plastics - Sector information
Substrate
Iron Steel Aluminium Copper Brass Alloys Other metals Plastic Printed Circuit Board
Steel coil Steel strip Steel wire Steel sheets Steel cast products
UNIT OPERATIONS Typical processes info info info info info info info info info info info info info
CASTING Casting x x x x x x
CLEANING Pre-treatment Electropolishing x
Solvent degreasing x x x x
Aqueous cleaning x
Pickling x x x x x x
Etching and descalling x x x
Electrolitically assisted pickling, activation and degreasing
Metal stripping x
Rinsing x x x x
Cleaning of production halls
DRYING Post-treatment Drying x x x
OTHER PROCESS HEATING Post-treatment Heat treatment for hydrogen de-embrittlement
GENERAL PROCESS HEATING Boiler feed water pre-heating
HEATING OF PRODUCTION HALLS Heating of production halls
COOLING OF PRODUCTION HALLS Cooling of production halls
COOLING PROCESSES Cooling of process solutions
PAINTING Finishing Electropainting
Lacquering x
Colour anodizing on aluminium
Metal colouring x
SURFACE TREATMENT Main treatment Plating copper and copper alloy
Electroplating nickel x
Plating chromium x x
Plating zinc and zinc alloy x x
Plating cadmium
Plating tin and alloy x
Plating precious metal x
Autocatalytic plating
Immersion coatings x
Finishing Oiling x
Anodizing x
Sealing following anodizing x x
Conversion coatings (phosphate layer) x x
Conversion coatings (chromium) x
Coating oxide (chemical blacking) x
Brightening
Chemical milling x
LAMINATION Lamination x
Temperaturlevel
20-40°C x x x x x x x x x x x x x
40-60°C x x x x x x x x x x x x x
60-80°C x x x x x x x x x x x x x
80-100°C x x x x x x x x x x x x x
100-120°C x x
120-140°C x x x x x x
140-160°C x x x x x
>160°C x x x x x
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