Difference between revisions of "Subsection DJ metals"

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{| border="1" style="text-align:center"
 
{| border="1" style="text-align:center"
|+'''Matrix for surface treatment of metals and plastics - Sector information'''
+
|+'''EFFICIENCY FINDER for production and surface treatment of metals and plastics - Sector information'''
| colspan="3" align="center" |'''''
+
| colspan="3" rowspan="3"|
 
| colspan="13" align="center" style="background:#f0f0f0;"|'''Substrate'''
 
| colspan="13" align="center" style="background:#f0f0f0;"|'''Substrate'''
 
|-
 
|-
| ||||||style="background:yellow;"|'''Iron'''||colspan="5" style="background:yellow;"|'''Steel'''||style="background:yellow;"|'''Aluminium'''||style="background:yellow;"|'''Copper'''||style="background:yellow;"|'''Brass'''||style="background:yellow;"|'''Alloys'''||style="background:yellow;"|'''Other metals'''||style="background:yellow;"|'''Plastic'''||style="background:yellow;"|'''Printed Circuit Board'''
+
| style="background:yellow;"|'''Iron'''||colspan="5" style="background:yellow;"|'''Steel'''||style="background:yellow;"|'''Aluminium'''||style="background:yellow;"|'''Copper'''||style="background:yellow;"|'''Brass'''||style="background:yellow;"|'''Alloys'''||style="background:yellow;"|'''Other metals'''||style="background:yellow;"|'''Plastic'''||style="background:yellow;"|'''Printed Circuit Board'''
 
|-
 
|-
| ||||||||''Steel coil''||''Steel strip''||''Steel wire''||''Steel sheets''||''Steel cast products''||||||||||||||
+
| style="background:#22AAAA;"| ||style="background:#22AAAA;"|''Steel coil''||style="background:#22AAAA;"|''Steel strip''||style="background:#22AAAA;"|''Steel wire''||style="background:#22AAAA;"|''Steel sheets''||style="background:#22AAAA;"|''Steel cast products''||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"| ||style="background:#22AAAA;"|
 
|-
 
|-
| style="background:orange;"|'''UNIT OPERATIONS'''||||style="background:orange;"|'''Typical processes'''||||||||||||||||||||||||||
+
| style="background:orange;"|'''UNIT OPERATIONS'''||style="background:orange"| ||style="background:orange;"|'''Typical processes'''||[[Information about iron|info]]||[[Information about steel coil|info]]||[[Information about steel strip|info]]||[[Information about wire|info]]||[[Information about steel sheets|info]]||[[Information about steel cast products|info]]||[[Information about aluminium|info]]||[[Information about copper|info]]||[[Information about brass|info]]||[[Information about alloys|info]]||[[Information about other metals|info]]||[[Information about plastic|info]]||[[Information about printed circuit board|info]]
 
|-
 
|-
| rowspan="8"|CLEANING||rowspan="8"|Pre-treatment||Electropolishing||||x||x||x||x||x||x||x||||||||||
+
|style="background:#EECC22"|'''CASTING'''||||[[Casting in metal industry|Casting]]||[[Casting of iron|x]]||||||||||[[Casting of steel|x]]||[[Casting of aluminium|x]]||[[Casting of copper|x]]||||[[Casting of alloys|x]]||[[Casting of other metals|x]]|||||
 
|-
 
|-
| |Solvent degreasing||||x||x||||||||x||||||||||||
+
| rowspan="9"  style="background:#EECC22"|'''CLEANING'''||rowspan="8" |''Pre-treatment''||[[Electropolishing in metal industry|Electropolishing]]||||||||||||||[[Electropolishing of aluminium|x]]||||||||||||
 
|-
 
|-
| |Aqueous cleaning||||||x||||x||||x||||||||||||
+
| |[[Solvent degreasing in metal industry|Solvent degreasing]]||||[[Solvent degreasing of steel coil|x]]||[[Solvent degreasing of steel stripe|x]]||||||||[[Solvent degreasing of aluminiunm|x]]||||||||||||[[Solvent degreasing of printed circuit boards|x]]
 
|-
 
|-
| |Pickling||x||x||x||x||||||x||||||||||||
+
| |[[Aqueous cleaning in metal industry|Aqueous cleaning]]||||||||||||||[[Aqueous cleaning of aluminium|x]]||||||||||||
 
|-
 
|-
| |Etching and descalling||||||||x||||||x||||||||||x||x
+
| |[[Pickling in metal industry|Pickling]]||||[[Pickling of steel coil|x]]||[[Pickling of steel strip|x]]||[[Pickling of steel wire|x]]||||[[Pickling of steel cast products|x]]||[[Pickling of aluminium|x]]||||||||||||[[Pickling of printed circuit boards|x]]
 
|-
 
|-
| |Electrolitically assisted pickling, activation and degreasing||||||||||||||||||||||||||
+
| |[[Etching and descalling in metall industry|Etching and descalling]]||||||||[[Etching and descalling of steel wire|x]]||||||[[Etching and descalling of aluminium|x]]||||||||||||[[Etching and descalling of printed circuit board|x]]
 
|-
 
|-
| |Metal stripping||x||||||||||||||||||||||||x
+
| |[[Electrolitically assisted pickling, activation and degraesing in metal industry|Electrolitically assisted pickling, activation and degreasing]]||||||||||||||||||||||||||
 
|-
 
|-
| |Rinsing||x||x||x||x||x||x||x||x||x||x||x||||x
+
| |[[Metal stripping in metal industry|Metal stripping]]||||||||||||||||||||||||||[[Metal stripping of printed circuit boards|x]]
 
|-
 
|-
| DRYING||Post-treatment||Drying||x||x||x||x||x||||x||||||||||||x
+
| |[[Rinsing in metal industry|Rinsing]]||||[[Rinsing of steel coil|x]]||[[Rinsing of steel strip|x]]||||||||[[Rinsing of aluminium|x]]||||||||||||[[Rinsing of printed circuit boards|x]]
 
|-
 
|-
| OTHER PROCESS HEATING||Post-treatment||Heat treatment for hydrogen de-embrittlement||||x||x||x||x||||||||||||||||
+
| |||Cleaning of production halls||||||||||||||||||||||||||
 
|-
 
|-
| GENERAL PROCESS HEATING||||Boiler feed water pre-heating||||||||||||||||||||||||||
+
| style="background:#EECC22"|'''DRYING'''||''Post-treatment''||Drying||||||[[Drying of steel strip|x]]||||||||[[Drying of aluminium|x]]||||||||||||[[Drying of printed circuit boards|x]]
 
|-
 
|-
| HEATING OF PRODUCTION HALLS||||Heating of production halls||||||||||||||||||||||||||
+
| style="background:#EECC22"|'''OTHER PROCESS HEATING'''||''Post-treatment''||[[Heat treatment for hydrogen de-embrittlement in metal industry|Heat treatment for hydrogen de-embrittlement]]||||||||||||||||||||||||||
 
|-
 
|-
| COOLING OF PRODUCTION HALLS||||Cooling of production halls||||||||||||||||||||||||||
+
| style="background:#EECC22"|'''GENERAL PROCESS HEATING'''||||Boiler feed water pre-heating||||||||||||||||||||||||||
 
|-
 
|-
| COOLING PROCESSES||||Cooling of process solutions||||||||||||||||||||||||||
+
| style="background:#EECC22"|'''HEATING OF PRODUCTION HALLS'''||||Heating of production halls|||||||||||||||||||||||||||
 
|-
 
|-
| rowspan="4"|PAINTING||rowspan="4"|Finishing||Electropainting||||||||||||||||||||||||||
+
| style="background:#EECC22"|'''COOLING OF PRODUCTION HALLS'''||||Cooling of production halls||||||||||||||||||||||||||
 
|-
 
|-
| |||Lacquering||||||||||||||||||||||||||
+
| style="background:#EECC22"|'''COOLING PROCESSES'''||||[[Cooling of process solutions in metal industry|Cooling of process solutions]]||||||||||||||||||||||||||
 
|-
 
|-
| |||Colour anodizing on aluminium||||||||||||||x||||||||||||
+
| rowspan="4"  style="background:#EECC22"|'''PAINTING'''||rowspan="4" |''Finishing''||[[Electropainting in metal industry|Electropainting]]||||||||||||||||||||||||||
 
|-
 
|-
| |||Metal colouring||||||||||||||x||||||||||||
+
| |[[Lacquering in metal industry|Lacquering]]||||||||||||[[Laquering of steel cast products|x]]||||||||||||||
 
|-
 
|-
| rowspan="17"|SURFACE TREATMENT||rowspan="9"|Main treatment||Plating copper and copper alloy||||x||||||||||||||||||||||x
+
| |[[Colour anodizing on aluminium in metal industry|Colour anodizing on aluminium]]||||||||||||||||||||||||||
 
|-
 
|-
| ||Electroplating nickel||||x||||||||||x||x||x||x||||x||
+
| |[[Metal colouring in metal industry|Metal colouring]]||||||||||||||[[Metal colouring of aluminium|x]]||||||||||||
 
|-
 
|-
| ||Plating chromium||||x||x||||||||x||||||||||||
+
| rowspan="17" style="background:#EECC22"|'''SURFACE TREATMENT'''||rowspan="9"|''Main treatment''||[[Plating copper and copper alloy in metal industry|Plating copper and copper alloy]]||||||||||||||||||||||||||
 
|-
 
|-
| ||Plating zinc and zinc alloy||x||x||x||x||x||x||||||||||||||
+
| [[Electroplating nickel in metal industry|Electroplating nickel]]||||||||||||||[[Electroplating nickel of alumium|x]]||||||||||||
 
|-
 
|-
| ||Plating cadmium||||x||x||x||x||x||x||||||x||||||
+
| [[Plating chromium in metal industry|Plating chromium]]||||[[Plating chromium of steel coil|x]]||||||||||[[Plating chromium of aluminium|x]]||||||||||||
 
|-
 
|-
| ||Plating tin and alloy||||x||||||||||||||||||||||x
+
| [[Plating zinc and zinc alloy in metal industry|Plating zinc and zinc alloy]]||||||||||||[[Plating zinc and zinc alloy of steel cast products|x]]||||||||||||||[[Plating zinc and zinc alloy in printed circuit boards|x]]
 
|-
 
|-
| ||Plating precious metal||||x||||||||||||x||x||x||||||x
+
| [[Plating cadmium in metal industry|Plating cadmium]]||||||||||||||||||||||||||
 
|-
 
|-
| ||Autocatalytic plating||||x||||||||||x||||||||||x||x
+
| [[Plating tin and alloy in metal industry|Plating tin and alloy]]||||||||||||||||||||||||||[[Plating tin and alloy in printed circuit boards|x]]
 
|-
 
|-
| ||Immersion coatings||x||||||||||||||||||||||||x
+
| [[Plating precious metal in metal industry|Plating precious metal]]||||||||||||||||||||||||||[[Plating preciuos metals in printed circuit boards|x]]
 
|-
 
|-
| rowspan="8"|Finishing||Oiling||||||x||||||||||||||||||||
+
| [[Autocatalytic plating in metal industry|Autocatalytic plating]]||||||||||||||||||||||||||
 
|-
 
|-
| ||Anodizing||||||||||||||x||||||||x||||
+
| [[Immersion coatings in metal industry|Immersion coatings]]||||||||||||||||||||||||||[[Immersion coatings of printed circuit boards|x]]
 
|-
 
|-
| ||Sealing following anodizing||||||||||||||x||||||||x||||
+
| rowspan="8"|''Finishing''||[[Oiling in surface industry|Oiling]]||||||[[Oiling of steel strip in surface industry|x]]||||||||||||||||||||
 
|-
 
|-
| ||Conversion coatings (phosphate layer)||||x||x||x||x||x||x||||||||x||||
+
| [[Anodizing in surface industry|Anodizing]]||||||||||||||[[Anodizing of aluminium in surface industry|x]]||||||||||||
 
|-
 
|-
| ||Conversion coatings (chromium)||||x||x||x||x||x||x||x||x||||x||||
+
| [[Sealing following anodizing in surface industry|Sealing following anodizing]]||||||||||||||[[Sealing following anodizing of aluminium|x]]||||||||[[Sealing following anodizing od other metals|x]]||||
 
|-
 
|-
| ||Coating oxide (chemical blacking)||||x||x||x||x||x||x||x||x||||||||
+
| [[Conversion coatings (phosphate layer) in surface industry|Conversion coatings (phosphate layer)]]||||||[[Conversion coatings (phosphate layer) of steel strip|x]]||||||||[[Conversion coatings (phosphate layer) of aluminium|x]]||||||||||||
 
|-
 
|-
| ||Brightening||||x||x||x||x||x||x||x||x||||||||
+
| [[Conversion coating (chromium) in surface industry|Conversion coatings (chromium)]]||||||||||||||[[Conversion coatings (chromium)|x]]||||||||||||
 
|-
 
|-
| ||Chemical milling||||||||||||||x||||||||||||
+
| [[Coating oxide (chemical blacking) in surface industry|Coating oxide (chemical blacking)]]||||||||||||||||[[Coating oxide (chemical blacking) of copper|x]]||||||||||
 +
|-
 +
| [[Brightening in surface industry|Brightening]]||||||||||||||||||||||||||
 +
|-
 +
| [[Chemical milling in surface industry|Chemical milling]]||||||||||||||[[Chemical milling of aluminium|x]]||||||||||||
 +
|-
 +
| style="background:#EECC22"|'''LAMINATION'''||||Lamination||||||||||||||||||||||||||[[Lamination of printed circuit boards|x]]
 +
|-
 +
| colspan="16" align="left" style="background:orange"|'''Temperaturlevel'''
 +
|-
 +
|  style="background:#EECC22"|'''20-40°C'''||||||x||x||x||x||x||x||x||x||x||x||x||x||x
 +
|-
 +
|  style="background:#EECC22"|'''40-60°C'''||||||x||x||x||x||x||x||x||x||x||x||x||x||x
 +
|-
 +
|  style="background:#EECC22"|'''60-80°C'''||||||x||x||x||x||x||x||x||x||x||x||x||x||x
 +
|-
 +
|  style="background:#EECC22"|'''80-100°C'''||||||x||x||x||x||x||x||x||x||x||x||x||x||x
 +
|-
 +
|  style="background:#EECC22"|'''100-120°C'''||||||||||x||||||||x||||||||||||
 +
|-
 +
|  style="background:#EECC22"|'''120-140°C'''||||||x||x||x||x||x||x||||||||||||||
 +
|-
 +
|  style="background:#EECC22"|'''140-160°C'''||||||||x||x||x||x||x||||||||||||||
 +
|-
 +
|  style="background:#EECC22"|'''>160°C'''||||||||x||x||x||x||x||||||||||||||
 
|}
 
|}

Latest revision as of 10:37, 27 March 2017

Back to EFFICIENCY FINDER


EFFICIENCY FINDER for production and surface treatment of metals and plastics - Sector information
Substrate
Iron Steel Aluminium Copper Brass Alloys Other metals Plastic Printed Circuit Board
Steel coil Steel strip Steel wire Steel sheets Steel cast products
UNIT OPERATIONS Typical processes info info info info info info info info info info info info info
CASTING Casting x x x x x x
CLEANING Pre-treatment Electropolishing x
Solvent degreasing x x x x
Aqueous cleaning x
Pickling x x x x x x
Etching and descalling x x x
Electrolitically assisted pickling, activation and degreasing
Metal stripping x
Rinsing x x x x
Cleaning of production halls
DRYING Post-treatment Drying x x x
OTHER PROCESS HEATING Post-treatment Heat treatment for hydrogen de-embrittlement
GENERAL PROCESS HEATING Boiler feed water pre-heating
HEATING OF PRODUCTION HALLS Heating of production halls
COOLING OF PRODUCTION HALLS Cooling of production halls
COOLING PROCESSES Cooling of process solutions
PAINTING Finishing Electropainting
Lacquering x
Colour anodizing on aluminium
Metal colouring x
SURFACE TREATMENT Main treatment Plating copper and copper alloy
Electroplating nickel x
Plating chromium x x
Plating zinc and zinc alloy x x
Plating cadmium
Plating tin and alloy x
Plating precious metal x
Autocatalytic plating
Immersion coatings x
Finishing Oiling x
Anodizing x
Sealing following anodizing x x
Conversion coatings (phosphate layer) x x
Conversion coatings (chromium) x
Coating oxide (chemical blacking) x
Brightening
Chemical milling x
LAMINATION Lamination x
Temperaturlevel
20-40°C x x x x x x x x x x x x x
40-60°C x x x x x x x x x x x x x
60-80°C x x x x x x x x x x x x x
80-100°C x x x x x x x x x x x x x
100-120°C x x
120-140°C x x x x x x
140-160°C x x x x x
>160°C x x x x x